Product News Archives – Zhafir Plastics Machinery //www.xhxwh.com/newsroom/news/product-news/ Zhafir Plastics Machinery Thu, 08 Apr 2021 08:43:04 +0000 pt-BR hourly 1 https://wordpress.org/?v=6.7.1 Haitian International at Chinaplas 2021 //www.xhxwh.com/pt-br/haitian-international-at-chinaplas-2021/ Thu, 08 Apr 2021 08:43:04 +0000 //www.xhxwh.com/haitian-international-at-chinaplas-2021/

Chinaplas 2021 from April 13 to 16 in Shenzhen +++ Booth 12H21 +++ World premiere of the high-speed MA/K +++ Intelligent application packages for the growth industries medical, packaging and consumer goods

Productivity and flexibility are still the key factors in plastics processing. Injection molding machines from Haitian and Zhafir take them to a new level. With optimized and newly formed machine technologies “to the point”, they increase production efficiency, reduce resource consumption, increase application diversity and, at the bottom line, always pursue the same goal: the best possible utilization of all production capacities – for maximum success.

Whether servo-hydraulic, electric-hybrid or fully electric: digital networking sets the pace in smart manufacturing. 3rd generation machines combine sophisticated hardware components with intelligent system technologies.

 

Fast cycling and thinwall production

World Premiere: Haitian Mars K Series


World-premiere: Mars K Series: ultra-high speed, fast response, process stability

The trend towards ever thinner-walled packaging materials is increasing, especially the demand for even more efficient and material saving solutions. Haitian Plastics Machinery introduces the servo-hydraulic ultra-high speed “MA/K” with injection speed of up to 1000 mm/s.

Based on the servo-hydraulic world bestseller Mars Series, the MA/K offers excellent price-performance ratio and proven product quality. With high-speed injection the MA/K masters extremely thin-walled products, especially for high-cavity & thin-walled packaging solutions.

 

  • Innovative, direct press injection unit design with ultra-high injection speed up to 1000 mm/s
  • Independent electric dosing to improve accuracy and save energy
  • Dedicated and highly efficient plasticizing components
  • Accurate control and extremely short dry cycles, improved durability of clamping unit
  • Innovative drive technology to achieve high overload capacity, response time control within 18ms
Live Performance MA5500K/1300: 4-cav medical container made of PP.

Clean production

Zhafir Venus III Series / medical


The Venus III Series / medical: Fully electric, clean and precise

The fully electric Venus Series combines system solutions for almost all medical application areas, from high-tech to mass-produced items. Through cleanliness, documentation and precision, it not only meets the industry’s high production standards and strict health regulations, Zhafir’s turnkey cleanroom solutions guarantee manufacturers a fast time to market.

 

  • Production and fully electric machine quality well suited for medical products
  • Anti-static painting and clamping structure to ensure cleanliness
  • Higher production efficiency for high-cavity molds
  • Closed production space, machine layout according to medical industry standards
  • Production management & information for traceability of production data and quality of medical products
Live Performance VE1500III-210h: 32-cav pipette tips made of PP

Multi component production

Zhafir Zeres multi Series


The Zeres multi Series: High precision and flexible integration

Multi-component solution with dual injection units for outstanding precision. Due to the modular machine concept and its high compatibility, the Zeres WM demonstrates enormous flexibility when integrated into automated upstream and downstream production processes. On top of that it offers all the advantages of electric injection.

 

  • Electrical injection units with precision up to ±0.01 mm
  • Modular flexibility enables a variety of injection unit layouts and combinations
  • Servo-driven rotary table, precise & fast response, accurate positioning
  • Flexible and open integration, compatible with various universal interfaces
  • Large application diversity and possibilities, for example for LSR and other material mixtures
Live Performance ZE2300WM-300/160: 2-cav cup made of LSR+LSR
]]> THE NEW TECHNOLOGY GENERATION 3:
 ELECTRIC OPPORTUNITIES IN A NEW DIMENSION //www.xhxwh.com/pt-br/press-release/%e5%85%a8%e6%96%b0%e7%ac%ac%e4%b8%89%e4%bb%a3%e6%8a%80%e6%9c%af%ef%bc%9a-%e7%94%b5%e5%8a%a8%e6%b3%a8%e5%b0%84%e6%88%90%e5%9e%8b%e6%8a%80%e6%9c%af%e6%8b%93%e5%b1%95%e6%96%b0%e7%bb%b4%e5%ba%a6-2/ Sat, 19 Oct 2019 11:52:32 +0000 //www.xhxwh.com/press-release/%e5%85%a8%e6%96%b0%e7%ac%ac%e4%b8%89%e4%bb%a3%e6%8a%80%e6%9c%af%ef%bc%9a-%e7%94%b5%e5%8a%a8%e6%b3%a8%e5%b0%84%e6%88%90%e5%9e%8b%e6%8a%80%e6%9c%af%e6%8b%93%e5%b1%95%e6%96%b0%e7%bb%b4%e5%ba%a6-2/

+++ With the 3rd technology generation, the strongest Zhafir family of all time enters the market with clamping forces from 400 to 33,000 kN and pinpoint solutions from all-electric to hybrid. Highly precise, energy-saving and attractively priced. From dynamic high-speed machines to the new, big – and yet affordable – electric injection unit +++

The latest technology generation of the premium brand Zhafir offers beneficial updates as well as new developments in hardware and software. Optimized drives and an open integration strategy for robotics and automation increase the scope for investments and in production. Ongoing improvements and the consistent development of standard components such as motors result in higher performance but also higher overall resource savings.

The all-electric Venus Series in the 3rd generation of Zhafir again provides the basic technology for all other electric Zhafir Series machines. The highly flexible Zeres Series – which already addresses the widest range of applications due to its integrated hydraulics for core pull applications – has also been extended by specifically designed solutions for fast processes or multi-component tasks.

One of Zhafir’s new developments is the intelligent combination of hardware and software. A very innovative example is provided by the electric injection unit with its 4-spindle principle. “Here you can see the perfect symbiosis of software and hardware,” says Mr. Zhang Bin, CEO of Zhafir Plastics Machinery. “The challenge was the exact synchronization of all four spindles. This is only possible with extremely powerful, reliable but also flexible components that are controlled by an intelligent control center.”

OPEN INTEGRATION WITH CONNECTIVITY PLUS AND MOTION PLUS

The 3rd technology generation is no longer just a hardware update. Rather, it is a system platform with intelligent and extremely fast adaptive software.

Our in-house developed software solutions offer the processor very high flexibility in the process optimization of all axes. Based on the OPC-Unified Architecture (OPC-UA) standards (for platform, system architecture, communication and data transfer), they enable extremely open integration and connectivity with all common interfaces and seamless connection of industrial automation or any MES system.

CONNECTIVITY PLUS
  • Versatile communication interfaces and device integration functions
  • Interoperability protocols and information models for coordinating the injection molding machine with peripheral equipment and automation cell
  • Business to Machine – integration into vertical management systems
  • OPC Unified Architecture – interoperability as standard for secure and reliable data exchange in the field of industrial automation
  • Enhanced data compatibility with the ability to transform heterogeneous data from edge computers

Mr. Fu Nanhong, Chief Engineer of Haitian International, explains: “We provide the customer an intelligent machine system that is open to all possibilities while leaving him free choice of integration partners”. This allows the highly standardized Zhafir machines to be integrated into automated processes, cells and production lines as required – maximum flexibility with the best possible productivity.

MOTION PLUS

Motion Plus is the bundling of already established and new developments for intelligent motion control. “This may not sound spectacular at first, but given the enormous manufacturing power and service capacities, this technological advance is taking on new significance,” says Mr. Fu Nanhong. “Motion Plus combines hardware and software into a high-performance symbiosis.”

OUR EXHIBITS AT K2019

Even though the technological advance in the Zhafir Series is not not excessively big – the Zhafir Series has been continuously developed – the electric technology in Generation 3 presents itself even more customer-oriented thanks to an optimized toggle design and new injection unit – especially in the upper clamping force segment.

Prototype of the new electric Zhafir injection unit

A very innovative example is the new electric injection unit with 4-spindle principle. “Here you can see the perfect interaction of software and hardware,” says Mr. Fu Nanhong. “The challenge was to exactly synchronize the software and hardware for all four spindles. The multi-axis control technology is based on servo torque direct drives. This is only possible with extremely powerful, reliable, but also flexible components that are controlled by an intelligent control center.”

Clean, electrical solution for Medical: Zhafir Venus III Series

All-electric dynamic with highest precision and up to 70 % energy savings. A VE1200III-300 produces a medical part made of PP under a laminar flow box from Max Petek.

Dynamic solution for packaging: Zhafir Zeres F Series

Electric solution with integrated hydraulic drive. The 3rd generation ZE2300F-830 produces a 4-cavity lid with in-mold labeling (IML), both made of PP, in a Sepro Robotique production cell.

Outlook

“Efficient and smart manufacturing processes and high-volume production make customized components a cost-efficient standard,” says Mr. Fu Nanhong. “We could also call it tailor-made standardization. This opens up completely new perspectives for the entire company. “Customized drives, intelligent software and the unique manufacturing power in the Haitian Group allow us to think even larger in terms of electric drives and to further expand the still attractively priced range of electric concepts – Especially large clamping forces and, above all, large and affordable injection units.

]]> Haitian Jupiter II Plus //www.xhxwh.com/pt-br/press-release/haitian-jupiter-ii-plus/ Sun, 10 Apr 2016 12:00:15 +0000 //www.xhxwh.com/press-release/haitian-jupiter-ii-plus-2/
The Haitian Jupiter II Plus with two-platen technology: Received the Ringer’s Technical Innovation Award last month. Compact and space-saving design, with lots of room for the mold, modified for the automotive industry, logistics, white goods etc.

Since introduction in 2013, the Haitian two-platen solution Jupiter II Series had an increasing success year by year. Already started in 2014, the two-platen technology machine design was optimized step by step according to customers’ feedback and the market demand. Available clamping forces range starts from 4,500 to 66,000 kN.

The technologically robust new Jupiter II Series is impressive not only because of its rapid, smooth mold movements, and its very economical energy consumption: Because of its compressed design, it is also unbelievably space-saving and in addition it is quiet in operation. The selection of up to 5 injection sizes per clamping unit gives the processor great flexibility. “Because the products and the requirements of many of our customers are very varied so that they have to modify or readjust their manufacturing processes time, flexibility in our design is tailored to address such needs “, Mr. Gao Shiquan, the deputy director of the Technical Department in Ningbo. The new clamping system is precise and easy to handle. Mr. Gao adds “And besides the fact that the Jupiter meets all international requirements, it is not only very comfortable to handle in many respects, for instance in terms of ease of overview and access to the individual areas, but also with regard to maintenance, for example because of the propoer placement of the hydraulics system in the machine base.“

Technology to the Point – Jupiter II Plus for flexible injection molding

In addition to developing the smaller and medium clamping force categories for electrical machines, Haitian International places strategic emphasis quite clearly on its compact two-platen technology in the bigger clamping-force categories. Demand in these sectors is high: In 2015, the sales figures for the Jupiter II Series increased worldwide by around 40% compared to 2014.

Improved clamping unit

The biggest highlight of the Jupiter II Plus is an overall optimization of the clamping unit. The optimized design of the platen increases about 10% more mechanic rigidity, without increasing the weight of the platen, which can effectively reduce the platen deformation during mold close. To achieve significantly shorter dry cycle time, various components have been newly designed, replaced, or optimized. For example, included among the basic changes are the optimized and now significantly faster travelling cylinders (increased mold movement by 5%), as well as new cylinders for the split nut mechanism. Less wear is guaranteed by the contact-free, suspension structure of the tie bar, which helps to reduce the friction and improves the operation efficiency. Four independent clamping cylinders ensure accurate tie-bar positioning and allow precisely regulated adjustment of the mold height.  With digital position-sensor system on the platen, the rapid reaction times using CAN bus communication and maximum positioning accuracy (± 0.05 %) is therefore achieved.

With improvement of the rigidity of the clamping unit in general, the service life of the machine has been extended and the operation is even more stable. The optimized injection unit is equipped with a new heater band design, which provides 20% more electrothermal efficiency.

Flexible High-Speed Control System 

All Jupiter II Plus Series are equipped with the high-performance KEBA controls (1.4 GHz CPU), which have diverse standard interfaces (CAN, KeNet, KeBus, Sercos, etc.) and can be configured rapidly and easily by a machine operator working comfortably at the LCD color touchscreen (12 or 15 inch), for the widest range of applications.

The Jupiter II Plus also offers more practical functions in terms of the programming; for instance, the way of clamping pressure adjustment can be selected. Consequently it is an approach which can maximize the energy saving while controlling the clamping pressure within a certain range too much. Another additional function is that it offers the operator to re-examine the mold height automatically when the machine restarted.

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